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How to Size a Ball Mill -Design Calculator & Formula View Larger Image A) Total Apparent Volumetric Charge Filling – including balls and excess slurry on top of the ball charge, plus the interstitial voids in between the balls – expressed as a percentage of the net internal mill volume (inside liners).

The types of ball mills: batch ball mill and continuous ball mill with different grinding media and different design depend on the nature of the input material and the nature of the output which I need.

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Energy EfficiencyStirred Mills have been proven to provide energy savings comparedwith traditional ball mills. The finer the product required, the moreefficient stirred mills will be than a ball mill.

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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and …

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Ball mill. A typical type of fine grinder is the ball mill. A slightly inclined or horizontal rotating cylinder is partially filled with balls, usually stone or metal, which grind material to the necessary fineness by friction and impact with the tumbling balls. Ball mills normally operate with an approximate ball charge of 30%.

The design and scale-up of ball mills are important issues in the mineral processing industry. Incomplete knowledge about the mechanics of charge motion often forces researchers to rely on phenomenological modeling to formulate scale-up procedures. These models predict the behavior of large industrial-scale mills using the data obtained in small laboratory-scale mills.

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